welder Archives - Means Engineering, Inc.

Advantages of Orbital Welding for High Purity Applications

Orbital welding is a clean and highly effective way to join two objects together. The process involves moving the head around a stationary object. There are many advantages of orbital welding.

Orbital welding is ideal for a number of special situations including:

When the tube or pipe cannot be rotated or rotation is not practical
When space restrictions limit the size of the device that can be used
In applications with strict requirements for quality, consistency and purity

Clean Welding

It’s important to keep contamination away from metal tubing during the welding process. Impurities can easily destroy an entire process, costing a significant amount of time and money. Orbital welding is extremely clean. It is generally performed in a clean room setting where tubes and fittings can be welded in a high-purity, contamination free environment.

High Quality Welding

An orbital weld performed using the right equipment and settings will always result in a high quality weld. This makes orbital welding the perfect choice for applications with strict requirements such as in the semiconductor and pharmaceutical industries.

Efficient Welding

Welds are always consistent and clean making the welding process extremely efficient. Computerized welding is even more efficient as the entire process can be scheduled ahead of time and documented. This reduces costs as well as production time.

Consistent Welds

With manual welding there will always be a level of variability and inconsistency between welds. Orbital welding produces consistent welds every time. This is due to the fact that orbital welding equipment can be set to a specific program, allowing the system to repeat the exact same welds time and time again.

Means Engineering, Inc. has the capabilities and equipment necessary to perform high purity welding services for a wide range of industries. Our highly skilled employees offer high quality orbital welding to semi E-49.

5 Little Known Facts About Welding

In some form or another, welding has been around for centuries. In fact, welding dates back as far as the Bronze Age. Many people don’t realize the impact that welding has on their everyday lives. Means Engineering, Inc. hopes that you will enjoy the following little known facts about welding.

WELDING IS ALL AROUND US

More than half of all products made in the U.S.A. require some form of welding in their manufacture process. No matter how big or small, anything made out of metal can be used and produced through welding and fabrication. As technology continues to evolve, so does the accuracy, quality and versatility of welding and fabrication. Welding is involved in the making of all kinds of things, from our computers and cell phones to the homes that we live in.

WELDING IS DONE IN A VARIETY OF ENVIRONMENTS

Welding is performed both indoors and out as well as in space and underwater. Underwater welding is used for structures that cannot be removed from water. Welding in space is essential for projects such as the International Space Station.

5% OF WELDERS IN THE U.S. ARE WOMEN

During World War II more than 310,000 women worked in the U.S. aircraft industry performing jobs such as welding, riveting and engine repair. Today, 5% of welders in the United States are women. This percentage is expected to rise by 2020.

PLASTIC CAN BE WELDED

Welding is essential to the manufacturing process of all types of vehicles. Ultrasonic welding was used to assemble the world’s first plastic car. Although plastic cars never caught on, ultrasonic welding did.

WELDING IS NECESSARY FOR MEDICAL TECHNOLOGY

While doctors and scientists stand at the forefront of the medical world, they wouldn’t be able to perform their jobs without the dedicated men and women who manufacture and engineer the medical devices that they rely on. Welding is crucial to the manufacturing process of laser technology, MRI, CT, X-ray machines and air-tight operating rooms.

Means Engineering, Inc. offers fabrication of complex welded assemblies for a wide range of industries. The quality of work produced by our expert welders is fully backed by our demanding quality management processes.

Advantages of Orbital Welding for High Purity Applications